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How To -
Suspension Tuning
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Written by matt
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You’ve heard it before, but I’ll say it again. It’s always best to start with a clean motorcycle. So spray the thing off, clean your work area, then get started. Changing the fork seals almost always results in a mess, so be prepared to be assaulted by copious amounts of fork oil. This job is best done with your spouse visiting family, because things usually do get messy. - Remove the front wheel, then the forks.
- Remove the large top fork cap and dump the oil. There are special tools made by Motion Pro and others that are specifically designed for the fork top cap. A large crescent wrench also works.
- Replace the top cap.
- Now loosen the rebound nut. Most people find it easiest to clamp your fork in a vice (usually with a piece of wood to protect the outer fork tube) to keep the fork from spinning.
- Now compress the fork tubes together, this will cause the damper rod to groundhog (poke) out the bottom.
- With the damper rode poking out, take a 12mm wrench and use it to keep the tubes from extending.
- Now remove the rebound adjuster nut from the damper rod.
- With the rebound adjuster removed, compress the fork tubes together and remove your 12mm wrench from the damper rod.
- While the fork is compressed, remove the big cap and pull the damper out. Try to not let the spring fall out of the fork.
- To replace the seals, use a screw driver and pry the off dust cover on the seal.
- Now remove the retaining clip with a screw and driver needle nose pliers.
- Next you slide the fork apart with some force.
Reverse the process to assemble the forks back together. To install new seals make sure you use a plastic bag over the fork end when sliding on the new seals. |
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Last Updated ( Sunday, 09 July 2006 )
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